Your Brand - Customized to YOU!

Featured Products

Genuine Leather Patch Hat (color shown is textured russet)

Pricing begins at $20 - bulk order discount for orders of 50+

*More colors available*

Faux Leather Patch Hat (color shown is rawhide)

Pricing begins at $18 - bulk order discount for orders of 50+

*More colors available*

Our Services

Custom Logo Design

We love providing our customers with a custom logo design that is tailored to their specific needs. Every logo is unique and designed with our customers in mind. No one logo is ever the same, so you never have to worry about it looking like another business. Already have a logo or don’t have a business? That is fine too. We make hats for everyone whether it’s just a hat with your kid’s name on it or your baseball number. We do it all.

Faux Leather

Our faux leather patches are ideal for our customers who plan to work in their hats. Faux leather can tolerate any kind of weather, and you never have to worry about it fading when getting wet.

Genuine Leather

Our genuine leather patches are ideal for our customers who need a good, clean hat to wear out on the town. While our faux leather patch hats would also make a good gift, our genuine leather patch hats make the perfect gift for those who love hats.

Uncover our story

SAO Hat Co, originally Southern Ace Outfitters, began at our dinner table in our small town of Roanoke, Alabama. It was just a conversation that turned into something much more. We named our brand after our kids who are truly the heart and soul behind our business. All of our patch hats are sewn with a hand crank sewing machine. A lot of time and love goes into every single order we do. We value all of our customers, and we love getting to create their custom business merchandise. We appreciate everyone who continues to support our small, family-owned business. We could not do it without y’all. Be sure to follow us on Facebook.

“Your Southern Hat Company”

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Contact Us

Interested in custom business merch or just want a hat? Fill out some info and we will be in touch shortly. We can’t wait to hear from you!